ECN Electrical Forum - Discussion Forums for Electricians, Inspectors and Related Professionals
ECN Shout Chat
Recent Posts
240V only in a home and NEC?
by HotLine1 - 05/14/24 03:41 PM
Electricians revenge
by gfretwell - 05/09/24 08:24 PM
Safety at heights?
by gfretwell - 04/23/24 03:03 PM
Old low volt E10 sockets - supplier or alternative
by gfretwell - 04/21/24 11:20 AM
New in the Gallery:
This is a new one
This is a new one
by timmp, September 24
Few pics I found
Few pics I found
by timmp, August 15
Who's Online Now
0 members (), 43 guests, and 12 robots.
Key: Admin, Global Mod, Mod
Previous Thread
Next Thread
Print Thread
Rate Thread
Page 1 of 2 1 2
Joined: Apr 2002
Posts: 2,527
Bjarney Offline OP
Maybe a reader or two can email this guy with advice.

----- Original Message -----
From: "TomVote" <>
Sent: Sunday, September 15, 2002 11:29 AM
Subject: Melted Wire Nuts

> This group seems to have a good sense of humor and tolerance for novices. I appreciate that.

> Have a problem with a cira 1970's 120v line (12-2g) running underground (40' tops) to a swimming pool pump. Had to replace the pump and decided to wire the outside switchbox to the pump with 12 guage instead of the 14 that was on it. Pump is 1hp 15 amp. Replacing the light switch (15a) that was in the box with a GFCI was a disaster, kept tripping the GFI, sometimes immediate and sometimes after the pump ran a few minutes. Decided to go without the GFI till I can get an electrican out to do everything right.

> So a pair of 12 guage being tough for an amateur (and weakling) like me to handle, I used large (red) wire nuts to make the direct connection in the box. Even went so far as to throw one on the groud wires to be sure they stayed connected. Shoved everything in the box and covered it with a metal blank face plate. Box is covered properly for outdoor use BTW, but I didn't check how I shoved the connectors in, sloppy.

> Pump ran for three or four days, then stopped. When I took the cover off the box, the wires were burned and the wire nuts were melted. Appears (can't be sure) that the ground came near, or in contact with the hot.

> Now the questions. The 20 amp circuit breaker never tripped. Shouldn't it have, with enough current flowing to generate the heat to melt the wire nuts? Redid it yesterday with medium (yellow) wire nuts, which I originally ignored because they looked to small. Packages for both large and medium list two 12 guage as acceptable. Any difference between using large or medium in this type of application?

> Thanks for any insights you can provide.

> Tom

[This message has been edited by Bjarney (edited 09-15-2002).]

Joined: Apr 2002
Posts: 914
****Note to Self****

Don't go swimming in Tom's pool.

Joined: Jan 2002
Posts: 324
Everybody knows that red wirenuts are hot already and are about to melt right out of the box, thats why they're red. Now a blue wirenut runs much cooler and matches the color of the pool water. That would have been obvious to me.

[This message has been edited by arseegee (edited 09-15-2002).]

Joined: Apr 2002
Posts: 7,383
Likes: 7
I'll keep the sarcasim and humor to myself, hard as it may be:
IF the "hot" touched the ground, the circuit breaker should have tripped.
Perhaps the "connections" within the wire nuts were not made correctly, and arcing occurred, causing excessive heat, melting or burning the "splices"????

Do yourself, your family, and any friends that you invite to your home a faver; CALL A Professional!!!

Enough said

Joined: Nov 2001
Posts: 745
I agree with John in the strongest possible terms here. Electric current and water are potentially a very lethal combination. Speaking strictly out of concern for you and your visitors, PLEASE, PLEASE turn this job over to a licensed professional, and preferably someone who has a considerable amount of experience in this particular phase of electrical work. Your life and the lives of your friends are certainly worth it.

Mike (mamills)

Joined: Sep 2002
Posts: 111
Thats just the left over factory smoke coming out of the motor, and the wirenuts . the wirenuts melt to form a protective seal around the joint. [Linked Image]
seriously, kill the power, call an electrician.

I did not get as think so badly as you shocked I did.
Joined: Apr 2001
Posts: 43
You should have shut off the power and call a Pro when you couldn't get the GFCI to quit tripping. That was your first clew, the second is Reds are too big to secure 2, 12 gauge wires, you should have used yellows from the start. If the wire nuts were put on correctly the ground shouldn't have been able to contact the hot at the wire nut.

It is time to spend a little money and be SAFE!! Call in a good pro that is experienced with pool wiring.

Joined: Oct 2000
Posts: 2,723
Likes: 1
Broom Pusher and
Kind of sounds like the connections inside the wirenuts were loose.

Another reason to pretwist!!!

Scott S.E.T.

Scott " 35 " Thompson
Just Say NO To Green Eggs And Ham!
Joined: Apr 2002
Posts: 53

You bring up a good point about pretwisting.
My handbook shows an illustration of 2 wires not twisted to be connected to a wirenut.
I was always taught the connection has to be mechanically secure and the wirenut was just to maintain, not make the connection (in other words, twist them together).
Anyone want to elaborate on 110.14 (B)

Joined: Nov 2000
Posts: 2,236
Likes: 1
The following pix show three different techniques for installing wirenuts.

All pix use 2 #12 AWG Solid Conductors from NM-B Cable, the contrasting black and white colors to illustrate the twisting.

The first two pix show the connection made by pretwisting and trimming the conductors, then installing the wirenut hand tight.

[Linked Image from]

[Linked Image from]

The second pair of pix shows using no pretwisting, but using the Ideal WireNut wrench.

[Linked Image from]

[Linked Image from]

The last pair shows the technique of using Wingnuts tightened hand tight, and no pretwisting.

[Linked Image from]

[Linked Image from]

All wirenuts were removed to show the quality of the connection, and the number of twists in the conductors.

Any comments?

(I know this is old hat to most of you, I did this a year ago, but I got a macro camera now!)

Residential/Commercial Inspector
5 Star Inspections
Member IAEI
Page 1 of 2 1 2

Link Copied to Clipboard
Powered by UBB.threads™ PHP Forum Software 7.7.5