Electro2,
Thankyou for braving the wilds of this Forum.
And Welcome!!! Although it may not feel like it, at the moment.
There are many
very sharp minds here, contributing to this thread, forming a community of richly diverse experience with excellent education. There are instructors, inspectors, engineers, firefighters, masters, code makers, contractors and installers. I say this not to be negative in any way, but in the hopes of guiding your replys towards hard tech.
What your process and product offers, to me, is hard to understand. . .to be clear, I
do understand what you have described above, and what is written at
www.e2energy.com .
Don's (Resqcapt19) breakdown of a hypothetical 80A 240 Volt load is getting straight to the heart of what doesn't "feel" right about this. 10 connections giving off 300 Watts as lost heat. . .Think about that. . A feeder into the 240 Volt 1 Ø panel will end at two terminations to the bus, and there will be two more terminations on the branch circuit conductors at the overcurrent protection connected to the bus.
Four connections in one panelboard. . .That's like leaving a
1200 Watt heater running inside a closed box. . .and that's if there is
only an 80 Amp load running.
That panel board is gonna toast marshmallows!!
You go back to chemistry. . .I go back to black body radiation limits of physics. A body can warm gradually with increasing power dissipation until passing a "knee" in the curve corresponding to temperature. Beyond that knee, small increases in power result in great increases of temperature.
Respectfully,
Al