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Hole Saw #67823
07/19/06 10:03 AM
07/19/06 10:03 AM
R
Rabbit  Offline OP
Member
Joined: Jan 2002
Posts: 64
Kingsport Tennessee
In search of a deep hole saw at least 5". In 4 1/2" diameter. Anybody?

Work Gear for Electricians and the Trades
Re: Hole Saw #67824
07/19/06 10:56 AM
07/19/06 10:56 AM
S
SolarPowered  Offline
Member
Joined: Jul 2004
Posts: 625
Palo Alto, CA, USA
Dynatech (www.dynatech-diamond.com) has dry-cutting core drills in 4" and 5", and wet-cutting bits in 4-1/2", among other sizes.

(Edited in a vein attempt to get the link to come up as a link [Linked Image] )

[This message has been edited by SolarPowered (edited 07-19-2006).]

Re: Hole Saw #67825
07/19/06 09:16 PM
07/19/06 09:16 PM
P
Peter  Offline
Member
Joined: Jun 2004
Posts: 92
San Diego
Rabbit,
This depends on the material you need a 4 1/2" diameter hole through.
If wood, then use a regular 4 1/2" bit and drill as deep as possible [about 2"]. Then chisel out the waste. Drill again. Repeat chiseling. If possible access from other side, use a long 1/4" aircraft extension bit to extend your pilot hole all the way through and use the hole saw from the other side. This will create a nice exit hole.
If concrete, layout a 5" circle around your point. Along the circumference, drill a series of 1/4" hole with a SDS rotary hammer about 1/2" apart. Then enlarge these holes to 3/8". Then to 1/2" Eventually the holes will wander into each other. Then attack the remaining webs between them with a chisel point and the rotary hammer -- such as the Bosch Bulldog -- set in "hammer only" position.
If steel: What? 5" of solid steel. Did a structural engineer OK this? Perhaps a plasma cutter or a big blue wrench. Consuly Hougens for a rotary broach. Maybe a trepan.
~Peter

Re: Hole Saw #67826
07/20/06 12:25 AM
07/20/06 12:25 AM
E
e57  Offline
Member
Joined: May 2003
Posts: 2,876
S.F.,CA USA
If steel, a cutting stick on an arc welder....

Wood, a sharp self-feed bit (Up to 4-5/8")
[Linked Image]

Concrete, call someone who does core-sawing, and add them to your bid +>20% mark-up. [Linked Image] Cheaper for single holes this way, but not if you nedd 100...


Mark Heller
"Well - I oughta....." -Jackie Gleason
Re: Hole Saw #67827
07/20/06 11:49 AM
07/20/06 11:49 AM
R
Rabbit  Offline OP
Member
Joined: Jan 2002
Posts: 64
Kingsport Tennessee
It is a piece of steel channel under a rooftop unit. Rubber roof, so burning is out. I'm not sure of all the details as it is another PM's project. I told him if it existed the ECN guys would know. Will probably wind up making one. Thanks for all the help!

Re: Hole Saw #67828
07/29/06 08:28 PM
07/29/06 08:28 PM
P
PE&Master  Offline
Member
Joined: Feb 2006
Posts: 138
TX, USA
A sawzall and a couple of long blades. Not pretty but functional.

Re: Hole Saw #67829
07/30/06 02:27 PM
07/30/06 02:27 PM
dougwells  Offline

Member
Joined: May 2003
Posts: 1,145
kamloops BC Canada
How about an arbor extension http://www.coastaltool.com/cgi-bin/...t+hspl7478ff6f136f+1154381098#extensions

[This message has been edited by dougwells (edited 07-30-2006).]

Re: Hole Saw #67830
07/30/06 07:48 PM
07/30/06 07:48 PM
Trumpy  Offline

Member
Joined: Jul 2002
Posts: 8,236
SI,New Zealand
I've always used the arbor extensions that Doug linked to, for anything deeper than a standard holesaw.
Makes life a lot easier. [Linked Image]


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