Ah ha Hal,
The Electric Hinge! Only heard about them, never seen one used. http://www.nokey.com/electrichinge.html

And the armored cable loop: (The cheapest method.) http://store.yahoo.com/853111/allocardoorc.html
Had a job where somebody attmpted a break-in by slipping a wire in and yanking the door cord until it severed. It did nothing but have me out there re-doing the thing all day.

The one from my first post comes in a 2-wire, and 10-wire. Very hip for access card readers or other devices. It is also the coolest one I have done to date in a wood door. No visible cord, or mis-match on hinges. The one I did was a non-rated Residential front door. It was custom made and I had the guy making it route a path in it. From what I remember was about $150, and had to call to find distributor, etc.

As for getting the wire there. Like Hal said, A steel door is easy. Wood door - make a carpenter do it! But if forced to: Stand the door on end. (hinge up strike down and plumb) Take a 48"X3/8" drill bit rigid, not flexible, and aim for the mortise! Here's the key! Stand a lazer level on the hinge side as a guide to remain centered in the door to reduce drift. DO NOT force the drill, the bit will flex! 3" pull out and clean, and repeat.

Wish you luck..............


Mark Heller
"Well - I oughta....." -Jackie Gleason