62,
What sort of cabling are you using between the drive and the motor?.
Is there any Mains-borne interference on the wires feeding the VFD, these units need a perfect Sine Wave input or there will be problems.
Unfortunately, you will need an oscilloscope,
to see what the waveshape is like, any harmonic interference on the lineside of the VFD, cause wierd currents to flow where they shouldn't.
Hope this helps.