Does anyone rebuild industrial discharge lighting fixtures or do you just replace them. We just take them down and replace them with new fixtures. I know it is not realistic to rebuild one or two fixtures but it looks like it would be cost effective to save 20 or 30 and rebuild them as fill in work. What do you think . THANKS HYPRESS
I think it could fly if there is a market in your area for used fixtures. To rebuild them in volume is a better idea than one-off, but you would need to figure the total labor/costs involved, namely: -Removing the bad fixture; -Determining the problem and what needs to be replaced; -Time to disassemble, clean and re-assemble the fixture; -Allow for testing and burn-in to make sure it works; -Warehousing the repaired fixtures until someone buys them.
Or perhaps if you have customers with a large number of fixtures, work out a repair/exchange program where you charge a calculated rate for fixtures where the old one is exchanged for a rebuilt or a second price for just rebuilt fixtures without exchange.
So yeah, it could turn into a nice sideline if the market is there.
Stupid should be painful.
Re: REBUILDING DISCHARGE LIGHTING FIXTURES#47113 01/10/0503:14 AM01/10/0503:14 AM
I have to go along with E57...we make the old ones work, unless the fixture body/lens is in bad shape.
Yes, sometimes it is cheaper to replace the fixture, but the ultimate decission is the clients.
BTW< I have a few 'spares' in the shop.....just in case we need 'something' in a big rush.
It's getting easier (inventory wise) with the new ballasts 120-480 volt in one unit. Now the bulbs should follow......compact 400 & 1000 MH, pulse start, pos. oriented, dual arc tube 1000 watt HPS, and on & on.
In our school system we constantly replace the "core & coil" on MH, HPS & MV lights. Some we do in the bucket and some we take down. We all carry the core & coil kits for everything from 50w to 400w (we've stopped using the 1k watt). The kit comes with ballast, capacitor and ignitor (if applicable) and is about $65.