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There is an article in the IAEI magazine this month advocating that the 3% and 5% in the FPN be made code.
It is no surprise the author is from the copper lobby but he does make a compelling argument that it might be part of an energy code. He even has a poll saying 94% of respondents think it should be in the NEC but that poll may have been taken around the doughnut box at copper.org.

If you actually put pencil to paper you will find that 310.16 and perhaps even 240.4(D) may not be very useful.
We could be using yet larger wire.
We might actually end up changing the typical topology of most wiring systems with more sub-panels and more use of multiwire circuits ... when the 2 pole AFCIs hit the market.

Thoughts?
Instituting such a rule is pure silliness - and ignores the most important factor: what is the supplied voltage?

For example, NEMA standards require motors to operate within 10% of the nameplate voltage. Let us, for the sake of this discussion, assume a motor is marked "220v"

If that motor is installed on a nominal 208v system, it can operate as low as 198v. The 5% rule would give you 197v. You're outside the motor specs.

If that motor is installed on a nominal 240v system, you're OK - as long as the supplied voltage does not exceed 242v. Since the utility might very well be providing 250v, you're in trouble unless you make sure you have at least 4% drop.

Moreover, about half of that 5% is assigned to the PoCo side of the circuit - the one part you have no control over.

Why are PoCo voltages a concern? Because areas still under development tend to have really high voltages, while older installations have voltages drop as loads increase. That's what transformers do at full capacity: lose voltage.

Therefore, the really important issue is the actual voltage delivered to the motor, and not some percentage of voltage drop.

If you want to check your overall circuit, then test it for impedence. A higher impedence -reflected in voltage drop under load - might suggest a bad connection somewhere. Still, keep in mind the critical voltage range of the appliance.

After all, a motor marked "230" will be fine at 208 - but out of spec at 207!
There are times VD calcs are necessary, however there are many times when they are not.

Comm/Ind here in NJ requires plans, one-lines, etc prepared by a Lic Architect/PE/EE. Instances where this could become an issue are noticed sometimes during plan review, and only 'suggestions' can be mentioned. Changing the FPN to 'code' eliminates 'suggestion' to 'comply'.

As to EC's and electricians being affected by this, in the McMansions it may become an issue. I include VD calcs in one of the classes I teach at Vo-Tech, and it is usually well received.
The point the article is trying to make is excessive voltage drop represents wasted energy.
It's mandatory in Chicago; you'd be amazed now many 225A panels need to be fed with 500kcmil to meet the voltage drop limits.

It gets to be interesting when you're trying to save money by using smaller wire and the building owner finds out that he isn't permitted to use the NEC wire sizes, but that he COULD reduce the wire size if his building was 2 miles further West.
Ahh ... the article is using 'voltage drop' as an excuse to introduce 'green thinking' and 'global warming' into the NEC. (And, yes, the article brings up 'global warming').

Humbug! Stop these fanatic missionaries ay the gates! Their message has NO place in a document dedicated to the concept of the ''minimum for the the practical safe use of electricity.' The NEC is all about 'safety,' saving the planet is outside the scope of the NEC.

Voltage drop is both a design issue, and a quality issue.
We have little control or influence over the 2% on the utility side of the equation.

As for 'our' 3%, the calculations may be nice .... but are largely irrelevant.

Irrelevant, first, because they cannot evaluate connections - which is likely to be a greater source of loss than simple wire length.

Second, because the voltage drop depends upon the actual current draw. While it can easily become an issue when you're drawing 15 amps on a 15 amp circuit (or even more if you're trying to start a motor under load), it's meaningless if all that branch circuit is powering is the TV set.

There's the rub: most of our work involves the very circuits that are NOT sized according to the loads to be used - the household 'convenience' circuits.

As to this 'green' nonsense: For convenience circuits, you have a choice: more receptacles on a circuit, or more circuits. Either way, you're going to 'lose," as you either use much more material, or risk greater voltage drop in the calculations.

The 'save the world' crowd will then adopt the same approach they do with regard to parking spaces: fewer receptacles will be their goal. This is in direct conflict with the NEC.

Beware of wolves in sheep's clothing.
Stop them at the gates? Ha!! They are already in your bedchambers!!!

About 220 miles to your west, Reno, the thinking is likely to be on the "save energy whatever the cost" side. And a great number of misguided people want to adopt CA's standards as those of the entire US.

Include the word green in it somewhere and its as good as sold.

I have always interpreted the VD notes to mean 2% on the feeders from the service entrance and a total of 5% to the furthest branch point and have designed accordingly. Not for green-ness but for the best power transmission and least chance of my wishing I had run larger conductors.

As far as it becoming code, anyone want to bet against it?
I have been told this is already the law in Florida, via the energy code but I didn't include any V/D calculations in my plans when I added onto my house, nor were they part of the process, so I am not sure how it is getting enforced.
Posted By: KJay Re: Will voltage drop calcs be required in NEC? - 07/27/09 11:09 PM
Originally Posted by gfretwell
It is no surprise the author is from the copper lobby but he does make a compelling argument that it might be part of an energy code.


Great... It seems like the NEC is apparently just a rump swab for every lobbyist with an agenda or a hip pocket to fill. Nema's little cash cow as well as the more Holy than tho’ do gooders guide to salvation for the plebeian unwashed masses.

Wait... did that come off as too cynical? grin
It will make the home inspectors happy, cause if it is adopted then their cute little VD testers ( Ideal Shure Test ) will suddenly become real.......
I suppose someone would be happy, but I think that a specific rule would be a big mistake. For example, what if I place a receptacle 300 feet away from the service for a 120 volt, 0.27 amps (32 watt) chlorinator, will we be testing the voltage drop at 12 or 16 amps? Or maybe as it is a single receptacle, 1.5 amps (180 watts)?

This is just as silly as 2% for feeders and 3% max for branch circuits when I have situations where it makes far more economic sense to go some other ratio to meet 5% max overall. This is one reason why these should remain fine print notes or general guidelines.

When we are to specific we through out common sense. For example the rule requiring when circuit conductors are upsized for voltage drop, a corresponding upsize of the equipment ground must be applied throws out an engineered system that sizes the equipment ground properly.
When I brought up this in the Fl IAEI BB and was told by several people it was already in the energy code I asked who was actually doing V/D calculations on plan review. The silence was deafening.
I am still not sure how you will be enforcing this unless we are talking about dedicated circuits to equipment with nameplate loads on the plan.
We are required to do them, and I do, except I look at it end to end for the total 5% and at design loads not circuit capability.
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