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Posted By: SteveFehr 1-hour fire rated conduit? - 05/18/09 06:17 PM
NEC Article 708.10(C) requires critical feeder circuits to be in RMC/IMC and have a 1-hour fire rating. I can't say I've ever seen such a beast. Are they sold commercially? What do they look like? I've got this mental image of putting pipe lagging on conduit, but I'm not so sure that would be enough. Do we have to start building insulated drywall boxes around conduit runs?

... and then 708.14 requires the same for thermostat wiring, phone wire and pretty much all critical communications circuits. I don't think those guys are going to be happy when their cable tray becomes drywall-encased RMC.

- before anyone gets too excited, 708 is "Critical Operations Power Systems", new in NEC 2008, and only applies to homeland security/military/emergency services type stuff.
Posted By: ghost307 Re: 1-hour fire rated conduit? - 05/18/09 07:07 PM
Try
http://www.flameseal.com/FIRE_BARRIER_WRAP.html.
Posted By: SteveFehr Re: 1-hour fire rated conduit? - 05/19/09 12:32 PM
Wow, at $20-$50/square foot, that stuff is insane; at $25/ft2, it would add $30/ft to 4" RMC in material alone, and probably is a real pain in the ass to install, too.

It's rather unique, though, in that it's thin when applied and expands. Most article 708 applications aren't going to be that tight. There's got to be someething reasonable out there?
Posted By: ghost307 Re: 1-hour fire rated conduit? - 05/19/09 02:49 PM
It's definitely an expensive option, especially when you see that you need to follow the installation instructions to the letter; including the special stainless steel tywraps.

I specified it once when there was "no physical way" to get a rating on a conduit run in a hospital. It was interesting to see how it went from "no physical way" to "OMG, this costs HOW MUCH???" to a field verified reroute that allowed the conduit path to be under the slab via a sawcut trench.
This stuff was originally designed for the nuclear power folks where the conduits needed to be fire-rated pretty much everywhere.

Why protect everything in sight? If you had a fire you didn't want to wipe out the safety, control, alarm, emergency functions all at the same time.


But back to your question; is there a way that you can create a big conduit chase and route most of the runs through it? Even if it means that some of the runs will be taking a longer path it might work out cheaper and easier in the long run. Unless your AHJ raises an objection, I don't see a requirement that the conduits need to be separated from each other, just from the potential fire/disaster.
Posted By: SteveFehr Re: 1-hour fire rated conduit? - 05/20/09 12:29 PM
Building an insulated drywall chase around the conduit is certainly *a* option, but I was hoping for better options. Interferences in tightly packed overhead spaces make building a chase like that very difficult, and difficult to work around in the future, too. Considering the wording of NEC and the lack of real listed products at this point, it might be the only viable option, though.

There's no simple fiberglass wrap or anything like that out there that offers sufficient insulation?
Posted By: ghost307 Re: 1-hour fire rated conduit? - 05/20/09 02:46 PM
Not that I'm aware of. I can't find anything in the UL book either.
My guess is that if there was a cheaper way to wrap the conduits, nobody would buy the Flameseal stuff.

Maybe someone else on the forum knows of another UL Listed product.

This is why I see a major impact fron NEC 708. When the building is initially designed there should be a way to route everything in a protected manner. Unfortunately, it's more likely that the Architects will design their usual pretty building and say that compliance is "someone else's problem". In a somewhat similar situation at Chicago's McCormick Place, there were drywall chases built in a lot of the corridors just to address the routing of some of the critical systems...big mess, but it worked out in the end.
smile
Posted By: SteveFehr Re: 1-hour fire rated conduit? - 05/20/09 05:17 PM
I had to break it to the network guys that their favorite orange smurf tube and cable tray had just been outlawed by 708.14, and that they'd better start stocking up on RMC and insulation.

What many others reading this thread probably don't realize is that anyone who has so much as an optional backup generator for "business continuity" (Wal-Mart, gas stations, Mom & Pop's corner store, etc.) is now required to abide by these rules, too, 708.2 says so. I predict some large changes in Article 708 in 2011. Gonna be a lot of new drywall chases installed in wal-marts and grocery stores throughought the nation if this is enforcedd.

I want to track down the US Army guy who submitted all this stuff (I recognize a lot of the wording from some Army tech specs)...




...and when I finally find him...





...see if I can get some of his budget! He's obviously way better funded than I am wink
Posted By: ghost307 Re: 1-hour fire rated conduit? - 05/20/09 07:21 PM
I don't think we'll see many Walmarts following 708. When this was covered in our IAEI section before it came out in the 2008 NEC, it was applicable to facilities that had been singled out by some government agency (like Civil Defense).
That way the systems in truely critical places like (maybe) 911 Call Centers would be designed to be protected per 780, but not every place would be hit with the expense.

I could foresee a Walmart being a place to house those chased out by a flood, but not a place where major rescue operations would necessarily be headquartered.

BTW, I really don't want to tell the IT guys about the orange smurf tube; I'd rather laugh histerically when they do their own work with a flashlight and standing on a chair...then have to rip it all out because they don't have a CLUE what they're doing.
Remember that old P.T. Barnum quote "Never smarten up a chump".
wink
Posted By: renosteinke Re: 1-hour fire rated conduit? - 05/21/09 12:19 AM
Wal-Mart a COPS site? I think not! Period. Such an understanding of 'critical' borders on the absurd.

Looking at the NFPA's "Analysis of Changes," thay give, as examples of 'critical' operations, such places as 911 call centers and fire stations - not your local discounter.

Though, to be fair, the "Analysis" does mention Hurricaine Katrina, and we just couldn't have folks looting Wal-mart in the dark, could we?

The "Analysis closes by referring to :maintaining continuity ..... for critical operations." Let's focus on that adjective: critical. Let's not confuse it with 'nice,' or 'desireable,' or even 'necessary.' The word is "critical."

To use an analogy: in a fighter jet, wings and engines are necessary .... but the parachute is critical. As far as I'm concerned, the NFPA paints with far too broad a brush when they claim data-processing centers and mass transit systems are good examples of 'critical operations.'

That's what it comes down to .... the 'enhanced' protections are considered as required only under extreme circumstances. Just because battleships have 16" of armor plating does not mean that the local game warden needs that on his bass boat.

Though, from my own perch within some government entities, it does seem that every 'governing body' has seized on their governmental status as reason to madly over-design and over-spend .... using things like 708 as justification. Heck, when it comes to spending, they're on a mission .....

Posted By: sparky Re: 1-hour fire rated conduit? - 05/21/09 01:05 AM
so we're trading in our old 'wire for fire' tradespeak for 'wire for terrorism'now?

~S~
Posted By: SteveFehr Re: 1-hour fire rated conduit? - 05/21/09 12:50 PM
I don't want to get into specifics, but a lot of my work is in applications that are about as critical as they come and the very definition of "COPS" in everyone's view of the term... and even the managers and officers responsible for the projects (myself included) think some of these requirements have gone overboard and are simply unreasonable. It's gone beyond minimum requirements for safety and has started mandating risk mitigation design criteria that may or may not be necessary, and should be left to the designing engineer to decide. For instance, does ALL conduit require firestop? NEC seems to say "yes". But if a piece of conduit goes up from a UPS, over 6 feet, and down into the switchgear it serves... what sort of fire would the code be protecting this cable from? And under what circumstances would RMC protect it while EMT would be a critical risk? Funds aren't unlimited, and there is always risk. The risks must always be balanced against the costs, and codes like this make that difficult.

I saw down and did a whole slew of calculations yesterday. Unfortunately, they're highly dependant on the size of the conduit and how much copper is in it, so it would have to be recomputed for every installation, but in this case, R6 (1.5") pipe lagging would allow an appx 180C rise in 1 hour. R13 insulation would reduce that to 115C, and meet Class 150 requirements. However, a 115C rise is still high enough to damage THHN insulation. Another option is ventilating the RMC- installing fans to circulate air through continuously so that if there is a fire, the heat can be dissipated. Not something we typically see in an NEC installation, and some insulation (R6, etc) would still be required, but it would be a whole lot less expensive than flameseal and should be as effective. Thoughts on this?

Also, what part of "business continuity" in 708.2 doesn't apply to Wal-Mart? Sorry, reno, you've got to comply, it's the Law!
Posted By: sparky Re: 1-hour fire rated conduit? - 05/21/09 01:04 PM
isn't this all a 'hidden hand of the market' response from the nec fella's?

seems that we're still arguing the Green machine, and now it's this 'terrorist in every pot' deal....

~S~

Posted By: gfretwell Re: 1-hour fire rated conduit? - 05/21/09 04:09 PM
This looks like another case of NFPA defying the concept that NFPA 70 is not a design manual.
We have required generators at gas stations on evacuation routes but fire ratings may not be the most important considerations. Should NFPA require NEMA 6P ratings on the installation as a whole?
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