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Posted By: Niko temperature rating of 40 degrees??? - 11/05/08 06:28 AM
I have noticed that many circiut breakers have 2 temperature ratings on them, one is 75 and the other is 40.
Do you guys know what that 40 represents?

Thank you
Posted By: gfretwell Re: temperature rating of 40 degrees??? - 11/05/08 07:05 AM
75c is the terminal rating and 40c is the ambient temperature they are calibrated at ... the way I have heard it.
Posted By: SteveFehr Re: temperature rating of 40 degrees??? - 11/05/08 05:12 PM
Yep, 75C terminals and 40C ambient. Cabling needs to be derated to never exceed 75C, I'm sure you're familiar with this. Exceeding 40C (104F) ambient, though, can lead to nuisance tripping of the breaker.
Posted By: gfretwell Re: temperature rating of 40 degrees??? - 11/05/08 06:24 PM
I am still waiting to see what happens when you have a panel stuffed with AFCIs and installed in an un-airconditioned garage.
Posted By: Niko Re: temperature rating of 40 degrees??? - 11/07/08 12:23 AM
very nice, hey it does not hurt to learn something everyday.
thanks for your time.
Posted By: Trumpy Re: temperature rating of 40 degrees??? - 11/07/08 09:00 AM
Originally Posted by gfretwell
75c is the terminal rating and 40c is the ambient temperature they are calibrated at ... the way I have heard it.

What temperature (in C) is the conductor insulation rated at?
Reason I ask this, is if you can have up to a 75C connection, what is that actual connection doing to the wire connected to it?
Any heat that comes from a connection, means resistance, and therefore a BAD connection, think pyrolysis.
Posted By: renosteinke Re: temperature rating of 40 degrees??? - 11/07/08 02:37 PM
The tempertaure rating of the wire depends on the type of insulation, which is marked on the wire. Probably the most common type used here is THHN/THWN.

THHN/THWN has a 90 degree rating in dry applications, and 75 degree in wet.

The wire can attain those temperatures in a number of ways; generally, the ambient temperature (say, in pipe running across a rooftop) provides a significant rise; simple resistance to the amount of current passing through the wire provides the rest.

Since the temperature rating of the connections is usually lower than that of the wire, we are not able to use the wire to it's fullest potential. That is, we are limited to, say, 65 amps in a wire that otherwise might be rated for 75 amps. Since there isn't a 65 amp breaker out there, if we can't use a 60 amp breaker for the application, we would have to use a larger wire.

Other factors ... wire fill, for instance .... are also considered in 'de-rating' the wires.

While the ambient temperature can cause one section of the wire to be hotter than another, the one factor that heats the entire wire, from one end to the other, is the current carried by the wire. In the example given above, running 75 amps through that particular wire, at room temperature, can easily result in the wire inside conduit reaching 90 degrees - and that's without any connections or splices entering into the equation.

PS: I like the number 17 laugh
Posted By: gfretwell Re: temperature rating of 40 degrees??? - 11/07/08 06:29 PM
I just think of it as a chain with the weakest link determining the ampacity. That can be the real rating or a code mandated rating like you have in most cable wiring methods that put you in the 60c column or 240.4(D) that force the ~80% derating on you in small conductors, no matter what else you have.
Posted By: SteveFehr Re: temperature rating of 40 degrees??? - 11/10/08 11:54 AM
Originally Posted by gfretwell
I am still waiting to see what happens when you have a panel stuffed with AFCIs and installed in an un-airconditioned garage.
I think we already know that answer... CLICK

CLICK

CLICK CLICK ... CLICK

...and that's it. The rest would cool down, see? laugh Thermal derating applies to the temperatures in the panel, not just in the garage. If that environment is going to exceed the rating of the panel, the panel shouldn't be there.
Posted By: Zapped Re: temperature rating of 40 degrees??? - 11/10/08 01:58 PM
Steve - an excellent interprutation of an AFCI in action!

Even without the AFCIs in the panel, 104F is a very easy ambient temperature to reach and excede in many environments. Let alone deserts, you could easily have a panel in direct or partial sunlight in a temperate area reach well above 125F. It's a metal box!

Now add some heat from heavy currents, such as AC, etc. 40C seems like an awful low testing temperature to rate electrical equipment, IMHO.
Posted By: SteveFehr Re: temperature rating of 40 degrees??? - 11/10/08 04:59 PM
On the contrary, 40C/104F is simply a very hot temperature for electronics to be expected to operate. I recently saw some manufacturer data (company shall remain nameless) for some sophisticated power equipment that is rated to work up to 104C, and can work even hotter if derated. The data showed a 4-fold increase in failures when going from 25C/77F to 40C/104F! It's simply a function of the chemistry of components- heat kills capacitors. I will put PLCs, panels and switchgear in conditioned spaces wherever I can- they don't put out much heat, and benefit from the controlled temperatures. And I will never put valve-regulated lead-acid batteries anywhere but an air conditioned space- their life also is cut in half ever 15F, and they die fast enough as it is.

Having to derate breakers is a pain in the ass. You can't oversize the breaker because the load equipment can't handle the larger fault current, and you can't undersize the cable because you can't count on the breaker to prematurely trip, so everything still has to be full size. The only thing you CAN do is put less load per circuit. So you end up with 20A circuits that you can't put more than 10A on, and having to feed local (air conditioned) enclosed breakers from circuit breakers and cables twice the size.

For fun sometime, run some calcs sometime to put a generator (with transformer & ATS) in the desert where ambient temps can (and do) reach 145F through indirect solar heating (the ground/roof/etc turns into an oven), and direct solar heating can push that even hotter. Temps of 194F (90C) are not uncommon. THHN just doesn't cut it, and THHHHHN is hard to find. Generator derating is ridiculous. It's sad when you have to wear gloves to keep the transformer from burning you... before you even turn it on. Suddenly, 220C insulation rating becomes worthy of careful consideration. And don't forget to spec the right NEMA enclosures for dust-tight o keep all that sand out! And everything watertight because it still rains. For fun, right? frown
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