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crane safety... #178929 06/16/08 01:47 PM
Joined: Sep 2003
Posts: 200
U
u2slow Offline OP
Member
I have a customer that has purchased and installed a 20-ton hydraulic boom crane at the side of a wharf. It was a good deal as it came from an equipment auction.

The wharf is on wooden pilings and it is only rated for 10 tons. eek

To top it off, the hydraulic requirements put us into a 25-30hp power pack. Hmmm... that's expensive eh? So is the 300' of cable to get to get to the nearest 3 phase supply.

What do I tell these people? Is there some magical way to load-limit the crane?

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Re: crane safety... [Re: u2slow] #178931 06/16/08 07:49 PM
Joined: Dec 2001
Posts: 300
M
maintenanceguy Offline
Member
Because you touched it last, you'll have some liability if anything goes wrong and that effects the decisions you make.

But if this was my crane and I was hooking it up myself...

Just because the crane's structure can handle 20 tons doesn't mean it has to lift 20 tons. I would say the lifting capacity of the crane is limited by the hp at the hydraulic pump. If your motor can only generate enough hydraulic pressure to lift 10 tons, it simply becomes a 10 ton crane.

Higher lifting force means higher hydraulic pressure. There are lots of hydraulic pressure switches available that could be used as limit switches to shut down the crane if the weight limit was exceeded. Calculating how much pressure produces the lift you want could be tricky though.

Re: crane safety... [Re: maintenanceguy] #178934 06/16/08 10:11 PM
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Posts: 806
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NJwirenut Offline
Member
I wouldn't even go the pressure switch route because of the liability issues. An adjustable pressure relief or bypass valve would arguably be more reliable.

Re: crane safety... [Re: NJwirenut] #178943 06/17/08 08:32 AM
Joined: Dec 2003
Posts: 751
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earlydean Offline
Member
Do both


Earl
Re: crane safety... [Re: earlydean] #178948 06/17/08 01:43 PM
Joined: Sep 2003
Posts: 200
U
u2slow Offline OP
Member
I thought about undersizing the powerpack, but that's already 90% built. I wouldn't be comfortable with making the judgment over "x horsepower = x ton capacity".

I did talk to a crane company and they make load sensing devices that attach to the winch rope. That made my day... and the project much more viable IMO. smile


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