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#98921 - 06/22/06 09:37 PM Ampacity for 6/3 Armored Cable  
ShockMe77  Offline
Member
Joined: Jun 2005
Posts: 821
Rahway, New Jersey
I have a customer who has a sub-panel fed by a 6/3 piece of AC. It's overcurrent protection is a double-pole 60AMP Homeline Square 'D' circuit breaker. One phase is operating at 53AMPS, the other at 43. On Tuesday, the circuit breaker tripped. I went there today and the breaker was RED-HOT. My question is, without running new #4 feeders to the sub-panel, can I upgrade to a double-pole 70 according to 310.16 using the 90º column?


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#98922 - 06/22/06 10:17 PM Re: Ampacity for 6/3 Armored Cable  
bot540  Offline
Member
Joined: Sep 2004
Posts: 174
Vernon Hills, IL
First of the wire must be of a type listed in the 90 degree column. Second the terminals of the breaker must be rated for 90 degrees. Also make sure that ambient tempature doesn't play a role. IE: does the cable run through a hot attic?

[This message has been edited by bot540 (edited 06-22-2006).]


Jesus may have been a capenter,but God was an electrician.Genesis1:3

#98923 - 06/22/06 10:58 PM Re: Ampacity for 6/3 Armored Cable  
ShockMe77  Offline
Member
Joined: Jun 2005
Posts: 821
Rahway, New Jersey
The cable DOES run through a suspended ceiling near the roof of the building, but not in or through any thermal insulation per 320.80 (A).


#98924 - 06/23/06 01:57 AM Re: Ampacity for 6/3 Armored Cable  
gfretwell  Offline


Member
Joined: Jul 2004
Posts: 9,057
Estero,Fl,usa
The "red hot" is alarming to me. I wonder if you just had a bad breaker.


Greg Fretwell

#98925 - 06/23/06 05:13 AM Re: Ampacity for 6/3 Armored Cable  
iwire  Offline
Moderator
Joined: Jan 2003
Posts: 4,391
North Attleboro, MA USA
Quote
My question is, without running new #4 feeders to the sub-panel, can I upgrade to a double-pole 70 according to 310.16 using the 90º column?


No you can not use the 90 C column.

The reason is that none of your terminations are rated 90 C. The terminations will be 75 C at most.

However you could install a 2 pole 70 per 240.4(B) although the load on the conductors would have to remain under 65 amps.

I would install a new 70 amp breaker and look at balancing the load a little better.

With 53 and 43 amp readings you could try to balance it to about 48 amps each.

One other factor to consider is continuous loading.

With a 60 amp breaker the continuous load should not exceed 48 amps.

If you swap to a 70 amp breaker the continuous load could be 56 amps.


Bob Badger
Construction & Maintenance Electrician
Massachusetts

#98926 - 06/23/06 11:05 AM Re: Ampacity for 6/3 Armored Cable  
winnie  Offline
Member
Joined: Sep 2003
Posts: 649
boston, ma
A 60A circuit breaker carrying 53A should not be 'red hot'. Quite warm, perhaps, but not red hot.

I would check very carefully for damage to the bus stabs, or damage to the end of the conductor, both of which could cause a high impedance connection and localized heating. Was the breaker correct for the panel, or one that 'just happens to fit'?

If you have a high impedance connection, then it will heat and trip a new 70A breaker just as it did the 60A breaker.

-Jon


#98927 - 06/24/06 05:55 PM Re: Ampacity for 6/3 Armored Cable  
ShockMe77  Offline
Member
Joined: Jun 2005
Posts: 821
Rahway, New Jersey
I was there today farting around during business hours. I balanced the loads (50AMPS and 48AMPS), but the new 70 AMP circuit breaker still got warm. Not red hot, but warm. The terminal connections to the breaker are solid, but I'll have to check for damage on the buss when I go back there later tonight (it's a bar so I do most of my work there when it is closed). And yes, the circuit breaker is the same as the manufacturer of the panelboard. 110.3 (B) was not violated. [Linked Image]

Thanks to everyone for all of your help, and timely advice.

It's very much appreciated.

--Ron


#98928 - 06/24/06 06:34 PM Re: Ampacity for 6/3 Armored Cable  
iwire  Offline
Moderator
Joined: Jan 2003
Posts: 4,391
North Attleboro, MA USA
Quote
If you have a high impedance connection, then it will heat and trip a new 70A breaker just as it did the 60A breaker.


Sure thats possible.

However by replacing the breaker you usually take care of any high impedance connection that is only affecting one branch circuit.

If the panel bus is causing the problem it will be quite evident when the breaker is removed. [Linked Image]


Bob Badger
Construction & Maintenance Electrician
Massachusetts


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