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#187478 - 06/27/09 07:47 PM Service Change: I got lucky!
renosteinke Offline
Cat Servant
Member

Registered: 01/22/05
Posts: 5305
Loc: Blue Collar Country
A 1959 home was recently bought by an investor, with the intent to remodel and rent out. One thing he wanted was to replace the old fuse box with breakers.

Here we tend to have all the service equipment on the outside of the house. A lot can happen over half a century, though. Alas, this house had received a very niceely done siding job - with the result that the panel was now set into a pocket about an inch deep:



I got lucky. I was able to find an 'all in one' panel that fit the hole in the siding pretty close. I was able to cut the siding (aluminum, with shears) to accept a piece of strut to support the newer, larger mast. It also helped that the inside wall behind the panel was opened to do some other work. Here's the result:



That tan thing set in the wall is the kitchen exhaust fan.


Edited by renosteinke (06/29/09 09:49 AM)

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#187504 - 06/29/09 09:31 AM Re: Service Change: I got lucky! [Re: renosteinke]
jdevlin Offline
Member

Registered: 08/07/02
Posts: 402
Loc: welland ontario canada
photos not showing up.

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#187505 - 06/29/09 09:39 AM Re: Service Change: I got lucky! [Re: jdevlin]
renosteinke Offline
Cat Servant
Member

Registered: 01/22/05
Posts: 5305
Loc: Blue Collar Country
Darn it! They WERE there! I'll re-post.

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#187510 - 06/29/09 11:05 AM Re: Service Change: I got lucky! [Re: renosteinke]
EV607797 Offline
Member

Registered: 10/25/06
Posts: 756
Loc: Fredericksburg, VA, USA
Wow, that indoor panel was outdoors for fifty years without failure? That's pretty impressive in my book.

What are they going to do about that hole in the siding where the old meter socket was? That looks like a haven for bees if it remains open like that.

Just as a comment, I would have probably figured out a way to get rid of that 1/2" EMT on the left or at least rework it so it comes up into the bottom of the panel.

You are right: The chances of finding an all-in-one that fits the existing hole nearly perfectly is probably a once in a lifetime accomplishment.
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"But the guy at Home Depot said it would work."

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#187512 - 06/29/09 02:41 PM Re: Service Change: I got lucky! [Re: EV607797]
renosteinke Offline
Cat Servant
Member

Registered: 01/22/05
Posts: 5305
Loc: Blue Collar Country
You bring up some good points.

First, I do not think there even was such a thing as an 'outdoor enclosure' in 1959. I believe the NEMA designations came about in the early 70's ... and I do know we were well into the 80's before UL recognized them (UL had their own criteria until then).

Also note the mild corrosion. Panels of that time were often just painted; only recently have they been required to be galvanized as well as painted.

The 1/2" EMT to the right posed another problem: swollen insulation. That is, the cloth/rubber wire insulation had swollen with time, and it wasn't about to come out of that pipe. So, I simply made it fit the panel as best I could; that's why it's a bit off-plumb.

As for the siding, the property owner (and HVAC contractor) claimed he would patch / seal the old meter opening. As there was a siding crew working (literally) next door at the time, I would not be surprised if he conned them out of a scrap piece or two.

This job, like most, had plenty of other little 'quirks.' It was particularly of concern to me because it was my first service change, first permit pulled, since I "went solo." I had done work for the customer before, but never on my own, and he was a bit nervous. Meanwhile, the city has laid off its' entire building department, and the inspections were carried out by parks department employees (oh joy!). The PoCo, having just undergone a re-orginization, had also made some major changes in how these service changes were to be done.

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#187515 - 06/29/09 05:11 PM Re: Service Change: I got lucky! [Re: renosteinke]
HotLine1 Online   content

Member

Registered: 04/03/02
Posts: 6804
Loc: Brick, NJ USA
Reno:
Being a east coast guy...is that an 'all-in-one'? Meter and branch breakers?

BTW: Yes, luck was on your side, nice!!!
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#187523 - 06/29/09 06:35 PM Re: Service Change: I got lucky! [Re: HotLine1]
Alan Belson Offline
Member

Registered: 03/23/05
Posts: 1801
Loc: Mayenne N. France
Parks Department!? laugh
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#187524 - 06/29/09 06:59 PM Re: Service Change: I got lucky! [Re: renosteinke]
NORCAL Offline
Member

Registered: 09/25/02
Posts: 807
Originally Posted By: renosteinke
You bring up some good points.

First, I do not think there even was such a thing as an 'outdoor enclosure' in 1959. I believe the NEMA designations came about in the early 70's ... and I do know we were well into the 80's before UL recognized them (UL had their own criteria until then).

Also note the mild corrosion. Panels of that time were often just painted; only recently have they been required to be galvanized as well as paint



I have seen a good number of rain tight Cutler-Hammer XO meter/dist panels(meter socket & 12 circuit main lug panel in one) of 1958 or earlier vintage as locally there were subdivisions full of them & a lot of them are still in service.

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#187525 - 06/29/09 07:24 PM Re: Service Change: I got lucky! [Re: NORCAL]
renosteinke Offline
Cat Servant
Member

Registered: 01/22/05
Posts: 5305
Loc: Blue Collar Country
Hotline, yes, that is an "all-in-one." The lower compartment contains both the main breaker, as well as the branch circuit brealers.

A more common design is split vertically, with the meter on one side and the breakers on the other.

Alan ... I did NOT make that up. The gent had clearly just watched a training video, and had no idea as to how houses were built - either in 1958, or today. A town must have it's priorities in order ....

Norcal, you continue to amaze me. Indeed, I can't say I've seen any 1958 houses with breakers at all; fuses seem to be the rule, and this house had a larger fusebox than is typical. I suppose it's a good thing that around here "rain" is found only in the dictionary laugh

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#187528 - 06/29/09 08:53 PM Re: Service Change: I got lucky! [Re: renosteinke]
gfretwell Offline

Member

Registered: 07/20/04
Posts: 9045
Loc: Estero,Fl,usa
The house I grew up in had breakers in 1954 (old SqD) but that may have had to do with the GI bill. There were lots of things a "GI' house was supposed to have. (they may have only been inspected around DC tho) We had the 3 wire Romex too but with the downsized neutral.
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