ECN Forum
Posted By: habbbby ballast xfmer - 07/11/01 09:21 PM
Is there a schematic here somewhere of a flor. ballast, two lamp. Two red, two blue and two yellow, with of course the feed. Iam curious as to how the coils are layed out internally.
Posted By: Anonymous Re: ballast xfmer - 07/11/01 09:37 PM
Not yet, but four days ago Scott wrote: "I'll post some Ballast drawings ASAP...", so stay tuned.
Posted By: Scott35 Re: ballast xfmer - 07/12/01 05:05 AM
habbbby,

Sounds like you are describing a Rapid Start - Hot Cathode Ballast for 2 lamps - typical of F40T12 lamps and HO/VHO lamps of 4' and 8' length.

Unless something changes between tonight and Friday, I will have a whole weekend off!!! Ya, Baby!.

Plan to post a few Audio Xover [passive] schematics, a couple simple motor drawings, and whatever I can draw/convert/post. I'll add a couple Ballast drawings - especially the RS hot Cathode Ballast you are asking about.

Your request is granted [Linked Image]

Scott SET
Posted By: sparky Re: ballast xfmer - 07/12/01 09:45 AM
cool!

[Linked Image]
Posted By: habbbby Re: ballast xfmer - 07/13/01 02:26 AM
yes that is the specific type I was asking about. Thanks, I will be looking for it!
Posted By: Scott35 Re: ballast xfmer - 07/16/01 04:32 AM
Well, the Monkey wrench of time got thrown into the cogs of my "so-called" weekend off [Linked Image]

Instead of getting things done like previously planned, only had Sunday off [thankfully [Linked Image]] - which gave me enough time to get 25% [1/4] of things done [Linked Image]

Nevertheless, I have posted the Ballast Schematic in the new Technical Reference area, which habbbby was inquiring to.
It's under the subject F40 T12 2 lamp Ballast schematic type 1

I hope it's to your liking!!!

P.S. check out the speaker crossover schematics posted there too..

Scott SET
Posted By: sparky Re: ballast xfmer - 07/20/01 07:00 AM
can the function of the 'heater' winding be explained?
Posted By: Anonymous Re: ballast xfmer - 07/20/01 08:29 PM
It is a property of most materials that they will give up electrons much more easily when hot - meaning temperature. This was common nuisance with tube devices that had to be turned on to warm up for several minutes before they would begin working.

Cold cathodes typically employ a much higher discharge voltage so they can emit adequate electrons at typical room temperatures. Alas, this is much less efficient.

Hot cathodes have a heater (basically a little tungsten filament with a special coating) that emits lots of electrons to travel through the gas in the tube and make it glow.

Hot cathodes are quite a bit more efficient. About the only advantage of a cold cathode is the instant start..
Posted By: sparky Re: ballast xfmer - 07/21/01 07:04 AM
thanks...
would this explain HO's ?
Posted By: Anonymous Re: ballast xfmer - 08/31/01 02:24 AM
I just noticed your question. What is it that you wanted explained?
Posted By: Scott35 Re: ballast xfmer - 08/31/01 05:56 PM
Hi again Steve.

Better late than never... [Linked Image]

Well, Dspark covered the reasons for using Hot Cathode emission rather well, and the primary reasons for the heater windings in the ballast.

The older T12 Fluorescent lamps with Bipins will be continually heated [the cathodes, that is] during startup and during operation.
The Heater Windings found in the Ballast supply the lamp ends with around 1.0 amps at around 2.5 to 4.0 VAC. The current which the lamp uses to create light, flows through the Heater Windings without any Impedance [minimal Impedance], so during lamp operation, there's actually two separate currents flowing out the ends of a lamp.

Take notice to the series connection between the two lamps, via the secondary heater winding's taps [the yellow circuitry]. That's why when one lamp is removed, the other quits operation and just flickers. The flickering is due to some small lamp currents being able to flow into the secondary heater winding, or through Capacitive Coupling to the grounded conductor / ballast inputs.

As Dspark said, the Hot Cathode method is most efficient for Rapid Start Fluorescent lamps, operating at low frequencies [less than 1 KHz].
These lamps will produce/consume very near their rated wattage [40 watt lamp will come close to consuming 40 watts and producing a resultant light output to that 40 watts].

The T8 lamps are Cold Cathode Instastart lamps, connected in parallel [most of the time]. The frequency is close to 40KHz, so they run a little more efficiently than if at 60Hz.
They still only consume/produce 90% of their ratings [32 watt lamp will consume maybe 28 to 30 watts max, and produce light accordingly to the consumed power].
Their greatest advantages are no hot cathodes [no wasted power, longer cathode service life] and parallel connections [1 lamp fails, the rest can continue to operate].

To overcome the "dead" starting problem of cold cathodes, a very high starting, or open circuit voltage is used. It's like 2 times the OCV of the hot cathode emission lamps [750 VAC as compared to 300-450 VAC].

To answer your question regarding the HO / VHO lamps, this is the Ballast circuitry for the T12 size HO / VHO lamps.
The only difference is they draw 800 milliamps per each HO lamp, or 1500 milliamps per each VHO lamp, as opposed to 460 milliamps for a standard T12 lamp [such as F40T12CW].

Newer HO / VHO setups use the high Hz cold cathode electronic ballast circuitry, but they would be T8 sized lamps too [I believe...]

Let me know if this answered your Q's.

Scott SET
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