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Posted By: kyelectric Fill in blue boxes - 09/04/05 12:55 AM
Could anyone help me determine the fill on the blue plastic nail on box(4"x2"). Sometimes I have been in the situation where I needed to pull 4 12/2 w/G's in the blue box to connect to other circuits. I only count all the grounds 1 time, each individual conductor 1 time, the yoke (switch or receptacle) 2 times and each wire nut (clamp) 1 time. When I total this up it's 8 wires, 1 ground, 3 wire nuts, and 2 for the yoke. Total 14. I have seen this done many times in other jobs but it seems to be ok with most inspectors. Does anyone have some good input on this?
Posted By: Ralpha494 Re: Fill in blue boxes - 09/04/05 01:08 AM
IMHO the wire nuts aren't clamps so you don't count them. If you don't put in a device (just a blank cover) you get 2 more back. It should end up being 8 wires plus 1 ground for a total of 9 (or 11 with a device).
Posted By: gfretwell Re: Fill in blue boxes - 09/04/05 01:31 AM
The biggest single gang carlon nailup I have seen is the 3¼ deep and that is 22 cu/in, That is still too small for 11 #12s. (9 wires and the device)

2¼ x 11 = 24.75
Posted By: georgestolz Re: Fill in blue boxes - 09/05/05 05:09 AM
Quote
Sometimes I have been in the situation where I needed to pull 4 12/2 w/G's in the blue box to connect to other circuits. I only count all the grounds 1 time, each individual conductor 1 time, the yoke (switch or receptacle) 2 times and each wire nut (clamp) 1 time.
As mentioned above, wire nuts are not clamps. See 314.16.

Clamps attach the cable to the box, not conductors together. [Linked Image]

The easiest way to keep these things straight when first getting them straight, IMO, is to go down the list one by one:

So 4 12-2's with 1 device are
8 insulated conductors (314.16(B)(1))
0 Clamps (314.16(B)(2))
0 Support Fittings (314.16(B)(3))
2 counts for 1 device (314.16(B)(4))
1 count for all EGC's (314.16(B)(5))


Is 11 conductors x 2.25 = 24.75 cu.in.

That's way over for a single gang, even Carlon. (gfret, box fill is something best understood when the same math is done four different ways. [Linked Image] )
Posted By: Mvannevel Re: Fill in blue boxes - 09/05/05 12:26 PM
And for those of us whose arithmeticer's don't work so good, Carlon boxes have the maximum number of each size conductor marked in the back of the box. Takes the guesswork out of it if you're not handy with the math.
Posted By: iwire Re: Fill in blue boxes - 09/05/05 12:40 PM
Nice job Just George


You got sucked in didn't you?

Don't blame me. [Linked Image]
Posted By: georgestolz Re: Fill in blue boxes - 09/05/05 02:11 PM
Well, I ran out of stuff to do at my normal haunt. [Linked Image]

Everybody's enjoying their three-day weekend. Did you see me hanging off the rock?

-George S.
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