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Joined: Feb 2004
Posts: 1,438
Member
CME has colored insulation up to 1000kcmil, if it's any help for the next job.

[Linked Image from electrical-photos.com]

CME Wire

To tell you the truth, I really can't think of another way to re-identify this much wire, beyond what you're doing with the spray paint... Painting it in layers on the spools seems like the most efficient way to me.

Joined: Jul 2004
Posts: 9,931
Likes: 34
G
Member
At a certain point a pedantic inspector might ask if that insulation was evaluated when exposed to that paint. wink
What was the solvent in the paint? Will it affect the insulation?
These are the kinds of questions that get asked when people come up with improvised pulling lubes anyway.


Greg Fretwell
Joined: Jan 2005
Posts: 5,445
Likes: 3
Cat Servant
Member
It's not so much that the wire has to be identified along the entire length; rather, it's the (often ignored) requirement that the neutral be marked at every junction, splice, and pull point. Ever try to guess exactly which 3" of wire will end up in the LB?

"Painting" is used by the NEC as a verb ... and not as a noun. Thus, while it brings to mind an image of someone sitting there with a little jar of paint and a small brush, the term is also an accurate description of what you do when you run over the insulation with a marking pen.

I think we're going to wind up changing our practices, and making shrink tube our 'default' marking method. Why? Because the newer, slicker wire simply doesn't hold tape well. We may even have to resort to finding a way to remove the outer nylon cover.

Joined: Jul 2004
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G
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Why do you think you need to identify wires >6ga in conduit bodies if you are not terminating or splicing in there?

For grounded circuit conductors (neutrals)

Quote
200.6(B)(3)At the time of installation, by a distinctive white or gray marking at its terminations. This marking shall encircle the conductor or insulation.


For EGCs

Quote
250.119(A)(A) Conductors Larger Than 6 AWG. Equipment grounding conductors larger than 6 AWG shall comply with 250.119(A)(1) and (A)(2).
(1) An insulated or covered conductor larger than 6 AWG shall be permitted, at the time of installation, to be permanently identified as an equipment grounding conductor at each end and at every point where the conductor is accessible.
Exception: Conductors larger than 6 AWG shall not be required to be marked in conduit bodies that contain no splices or unused hubs.
(2) Identification shall encircle the conductor and shall be accomplished by one of the following:
a. Stripping the insulation or covering from the entire exposed length
b. Coloring the insulation or covering green at the termination
c. Marking the insulation or covering with green tape or green adhesive labels at the termination


Greg Fretwell
Joined: Jan 2005
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Cat Servant
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As you cite, 250.119 does say 'where the conductor is accessible.' This certainly seems to include every pull box and LB, regardless of whether there are any splices or connections made.

Personally, I'm not going to lose any sleep if the wires are marked only at their ends. Yet, the requirement - limited as it may be - is there.

As for buying colored wire in anything besides reel quantities of the smaller sizes, that seems to be something to be determined by the parts house. While I cannot speak for other areas, one can forget about getting lengths cut in any color but black in Reno.

Joined: Dec 2000
Posts: 4,294
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Reno,
Read the exception:
"Exception: Conductors larger than 6 AWG shall not be required to be marked in conduit bodies that contain no splices or unused hubs."

An LB is a conduit body.

Joined: Jan 2005
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Cat Servant
Member
Good catch!

Joined: Jun 2008
Posts: 3
G
GDKNY Offline OP
New Member
Hey everyone-I ended up getting fairly decent results with the spray paint. Looks pretty good actually, and I will try and get some pictures up sometime this week. Thanks for all the advice, I appreciate it!

Joined: Oct 2006
Posts: 745
E
Member
I've become a big fan of Southwire's "Sim-Pull" products. I've only worked with it myself one time, but it sure looks great and does pull easily just like they say it does.

They offer just about all colors and sizes. The only problem is that many supply houses around here don't stock it. It seems that most orders must be placed in advance and the cable is cut/reeled at the factory, then drop shipped. That adds to the cost and delivery time, but like I said, it sure looks nice.

Not to mention that there is zero room for error as opposed to tape or paint marking.


---Ed---

"But the guy at Home Depot said it would work."
Joined: Feb 2004
Posts: 1,438
Member
About a month ago I added a 100A subpanel for a relative in his backyard storage/workshop. He bought the wire at Home Depot and it was Sim-pull marked. The insulation certainly felt slicker than the Cerro & AIW I'm used to getting at work. It was a 225' run in 1½" PVC 40, 3 X #1's, 2 90° & about 20° of sweep spread through the run...

We still needed Aqua-gel around half through

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